Micah & Co.

If you are in the building, construction, and in the manufacturing industry, then you must understand the importance of the sheet metal manufacturers. The sheet metal manufacturing services we provide are reliable, efficient, and productive. All our metal works are made with experience together with all other services.
Some of Our Services
1. Laser cutting services – To cut a material, you need the best cutting method. Our laser cutters are meant to cut flat metallic materials into the shapes that all our customers require. With us, you will not only get the quality but you will also get the most efficient service. To show our understanding and 20 years of experience in the same service, all our lasers have the proper cooling systems to ensure all the heat effects are dealt within the process. We advocate for this mode of metal cutting and not the traditional modes because of the contamination that can result from the latter.
2. Aluminium welding services – We are proud to provide the aluminium welding services. This is because unlike the other methods of welding, this requires the best equipment. Apart from the equipment, this mode of welding calls for a lot of attention and concentration. Therefore, if you want to get the best of this service, then you can always rely on the expertise and the experience we provide. We guarantee of the best welding experience with excellent results all the time.
3. Metal stamping services – If you are looking for the best metal stamping service provider, then you have the right company. This is because we understand the entire process. This process is similar to the common ones you are used to; however, with the expertise that we have, you will be amazed by the service we provide. The process not only requires the equipment but it also calls for the best experience to produce quality results all the time. With our able experts who will be working to give you the best product, then you can be assured that you will have nothing less than the best.
4. Steel fabrication – There has been a rising need for most of the steel metals to be fabricated, but the best service of this mode of metal processing and value addition lies in the equipment that one is using. At our company, we provide the best steel fabrications because we have gone beyond the equipment to the quality materials we use.
5. Welding services – We not only provide the welding services but we offer all our customers with the mobility they require in the provision. This is because we understand the need for convenience and working on their materials at the comfort of their places of choice.
The products that come from such products depend directly on the manufacturing process. The process must be a reliable one to produce quality results every time to ensure and guarantee the products to be of quality. This is why at Micah & Co., the services that we offer are geared at getting the products that are quality in every essence.

Quicker repair with Mobile Welding Services

Mobile welding services has been extremely helpful for people staying in faraway places. It offers convenience to customers since they don’t have to visit the welding service provider, and also reduces the downtime. Clients can now enjoy easy and hassle free welding services with mobile welding services. With advances in technology and equipments, mobile welding services has been quick and convenient to guarantee high quality welding services. Professionals at Micah & Co. are vastly experienced and committed to provide excellent welding services in order to maximize customer satisfaction.
Use of high quality equipments and best craftsmanship in place, allows for personalized solutions in case of welding services. Micah & Co. has always enjoyed conducting a variety of high-quality welding assignments for customers. Our highly efficient team guarantees quick repair and complete satisfaction. In case of infrastructural demands for bridges, buildings and towers, welding services is extremely critical. Building infrastructures requires careful planning and a design which can test the extremes of weather condition. Since there is a large demand for mobile welding services, there are more and more companies jumping onto the bandwagon.
There are several potential clients for welding services which includes businesses like shipyards, farms and construction sites. Welding services are extremely important and help industries to upgrade their productivity in no time. Micah & Co. provides consulting on general welding services, welding process and filler materials and material selection etc. We also provide structural repair services which can be either done in-house or at our workshop. With the assistance of mobile welding services, it has become quick and convenient for the entire repair work to be completed. It is very important for technicians to pay attention while performing welding services. Welding services can be used for any customized project where everything needs to be done with absolute conviction and accuracy.

Steel Fabrications – Right Equipment Holds the Key

Steel fabrications has become increasingly popular because of the numerous advantages associated with it. Steel fabrications can guarantee a brilliant finish if the right equipment and materials required for the finish are made available. Along with the growing demands for steel fabrications, there has been an influx of new technologies and equipments. You need to be sure of the type of finishing you need because that will decide the list of equipments required for the task. In case of construction industry, the material needs to be custom built to fit existing templates.
Steel components are omnipresent and it is really hard to believe a world without the use of steel. The best thing about steel fabrications is that steel can be shaped in a variety of ways which includes cutting, bending, burning, drilling, grinding, punching and welding etc. The most common type of welding services used for steel fabrications are gas welding and arc welding. The shaping of the components is done by steel fabrications and there upon transported to the place where the component is needed. Steel fabrications is a generic process which is used irrespective of the size of the project i.e. from very small jobs to even huge ones.
Among the specialized tools used for steel fabrications, the flap discs offers a simple and cost friendly solution for improving the surface finish further. There are different types of products available in the market which can further augment the process to provide the best finish. Surface conditioning flap discs and unitized discs are used to guarantee high quality finish. High tech equipments and tools require skilled operators who can safely and accurately fabricate steel to the exact specifications. Steel fabrications has undergone a sea change over the years, just to ensure higher accuracy, better finish and beautiful components.

Overview of the Metal Stamping Process

Metal stamping involves basic processes which are involved in the manufacturing of sheet metal. There are several tools, equipments, techniques and processes that completes the metal stamping process. In order to guarantee best results, metal stamping process requires right equipments and people with vast experience and expertise. The different processes under the ambit of Metal Stamping involves Bending, Forming, Flanging, Punching, Piercing, Embossing, Blanking and many more. The various stages of metal stamping process are performed until the sheet metal can be shaped as per the requirements of the customer.
Metal Stamping process is indispensable because it supports mass production, thereby bringing the costs lower. This cost effective process is extremely popular in several industries mainly huge manufacturing units, auto parts, jewellery etc. The whole process of metal stamping starts with the designer’s drawing board, where the design of the required metal piece is planned. The designer needs to take care of several factors like the interaction of the part with other parts in the assembly, its longevity, size, and which technology to be used.
With technology improvements, one can now ensure top notch quality end products without dents, wrinkles or splits. How? Stamping simulation is used to calculate the entire metal stamping process and identify potential areas which require special attention during the process. This not only makes the process easier but also reduces the occurrence of common problems in metalwork. The specialists can have a better idea which in turn helps to manage better, predict lead times effectively, and the production cost. The entire metal stamping process can be extremely easier, cheaper and faster if proper simulation is in place. Metal stamping is all about high quality, high productivity and cost effective solutions. The quality check is really important for metal stamping where the finished product is reviewed for its hardness, measurements and quality standards.

An Important Equipment for Efficient Metalwork

Flat sheet metal and other materials can be effectively and efficiently cut with precision into specific shapes using laser cutters. Industrial laser cutters are most commonly used for cutting piping metals or sheet material. A low divergence beam which can be manipulated with various reflective surfaces is used with laser cutters. Predominantly there are three different ways of using laser cutters to cut materials i.e. by burning, melting or blowing it away. There are different ways of using laser cutters to cut different material which includes Thermal stress cracking, scribing, cold cutting and many more.
With the traditional method of metal cutting, there is always a risk of the machines getting contaminated by the materials they cut. With frequent extended use, it can be terrible for the laser cutters. Custom laser cutting methods allows better precision and consistency. Laser cutters guarantee clean, burr-free cuts along with great accuracy. Because of the excellent accuracy, laser cutters records less wasted metals which ultimately means lower costs to the manufacturer. Laser cutters requires cooling where water serves as the most common coolant, circulated through a heat transfer system.

There are three main techniques of laser cutting and each have their own set of specialities. The CO2 laser cutter is used to cut, bore or engrave. The Nd-YAG laser cutter is used in projects where high power is required. The basic Nd laser cutter is used for boring and jobs which require high energy but low repetition. The basic fact that laser cutting technology guarantees a clean cut devoid of any contamination makes laser cutters extremely popular. Moreover, one can easily achieve complex details with precision and good edge quality in case of sheet metals. Micah & Co. guarantees high quality laser cutting solutions at the best price.

Make the Right Choice – Welders and Processes that Yield Optimal Benefits

For the layperson, aluminium welding remains a simple and straightforward activity. Not many people are aware of the intricacies involved in welding metal. Even less do several people know about the types of welding processes that welding service providers use. Overall, the process of aluminium welding is a simple one. It makes it easier to weld metals of different types. Occasionally, you might have marvelled at the sight of endless bridges over vast expanses of water. You might even have been wonderstruck at the sight of some tall buildings and skyscrapers. Constructing such engineering marvels requires sheet metal fabrication of the highest quality. People interested in ships, trains and automobiles would be aware of the role played by steel fabrications in metal folding or metal bending.

Selecting the appropriate welder makes the welding process considerably easier. The right welder will give you quality welds. It will give accuracy levels of the highest limits possible. Moreover, it will make the job of cutting metal with laser cutters easier, instead of arduous. For those with limitations on budget, effective welders can yield a good return on investment. They achieve this by reducing the volume of scraps and other waste.

Welding service providers employ various techniques and processes. The most commonly used among these are:

  • Micro Welding: This uses highly-controlled heat for welding small, thin and fragile components
  • Resistance Welding: This produces heat by transferring current through the resistance generated by the contact with metallic surfaces.
  • Precision Welding: This denotes collection of welding systems that produce high-quality welds
  • Laser Welding: This uses laser devices to focus the energy produced, thereby yielding high-quality welds
  • Seam Welding: A resistance welding procedure, this creates a weld along an overall length of the joints by overlapping weld nuggets, consistent weld nuggets or by forging the actual joints with heat
  • Orbital Welding: This uses expensive welding machines that vindicate their cost effectiveness by yielding premium quality and dependable welds at faster speeds
  • Projection Welding: Welding service providers use this process for joining wire, sheet, machined components and formed components in steel i.e. wire mesh, welded nuts and bolts etc.
  • Ultrasonic Welding: This utilises high-frequency ultrasonic oscillations to weld items together (usually made of plastic) without any other connecting techniques or substances like glue
  •  Hermetic Welding: This technique creates a seal without a weld, which makes the seal impervious to air and other fluids
  •  Fusion Welding: This process uses heat to bring the material to a molten state, before allowing it to solidify

If you’ve been on the lookout for a good welding machine, a little background research might be worthwhile. Markets today stock several types and varieties of welding machines. Therefore, you need to consider certain parameters before you make your purchase. These parameters are:

  •  Your current and future welding requirements
  •  The duration for which you would need a welding machine each day i.e. its duty cycle
  •  The types of metals you would need to work on i.e. ferrous or non-ferrous
  •  The power source available in your premises

For minor repairs, a small welding machine is sufficient. For bigger objects involving thicker metals, you would need heavy-duty machines. Ferrous metals like steel need the Tungsten Inert Gas (TIG) welder. Arc welders produce the best results for metals like aluminium. MIG welders work best on non-ferrous metals. Similarly, AC welders are best for small welding jobs. For bigger requirements, you must use DC welders. These are slightly more expensive than their AC counterparts are. However, they provide better heat penetration and output. The duty cycle of the welding machine denotes the length of time for which the machine runs or operates. This cycle gives you an idea of the time the welding machine runs before it needs to cool down.

For over 20 years, Micah & Co. (Lawson, NSW) has been providing welding services to its clients. The employment of the latest CNS laser cutter enables them to provide unmatched product quality. This is why clients consider Micah & Co. as pioneers in the sheet metal manufacturing industry. Their specialisation extends to the design, fabrication and finishing of the best sheet metal components. Other areas of service they provide include welding aluminium, bending metal and steel fabrication. The construction industry is one that demands exacting levels of precision and accuracy. After all, lives and reputations depend on the material used and the quality of workmanship. Therefore, when you need the best metal fabrication and welding services, call 1300 Sheetmetal. The quality of our work will be as reliable and durable as our reputation in this domain

Simple Tips to Guarantee Best Results

Aluminium welding mayn’t be that difficult to perform but only a few can ensure strong and reliable welding. This is because this type of welding demands a lot of concentration, attention, experience and definitely expertise. There are tips and tricks for every trade and aluminium welding is not an exception to this. Preparing the materials and equipments is one of the most important step in Aluminium welding. Even for people who are experts in steel welding can face difficulties while working with aluminium alloys. To overcome any challenge posed by aluminium welding, welders should always stick to their basics. Let’s learn a few tricks which can definitely make aluminium welding a tad easier.

  •  It is important to have the base metal cleaned properly and get rid of aluminium oxide. Leaving any oxide on the surface of the base metal will reduce penetration of the filler method.
  •  A preheated work piece helps in preventing weld cracks during Aluminium Welding. 
  •  The press on method of Aluminium welding will ensure a better cleaning action as well as reduced contamination along with improved shielding gas coverage.
  •  Argon is most commonly used as the shielding gas because of its cleaning action and better penetration.
  •  Aluminium welding works best with superior weld travel rates because it avoids the risks of excessive burning of the work piece.
  •  The push-pull method of wire feeding during aluminium welding protects the wire from the surrounding environment.
  •  It is recommended to use a separate gun liner for aluminium welding and in order to prevent wire chaffing, you should hold back both ends of the liner and thereby get rid of breaks between the gas and the diffuser liner.

The most common type of welding associated with Aluminium welding is the TIG welding technique. Without a doubt, Aluminium is extremely popular in automotive applications which has increased the industrial use of TIG processes.

The Art of Steel Fabrication

The process of cutting, bending and shaping steel alloy to create artistic designs and various products is known as Steel Fabrications. The main purpose of Steel fabrications Sydney is to create parts which cannot be pre-made. Specially designed parts are of utmost importance in many industries. This makes Steel fabrications Sydney absolutely indispensable. The fabricators can bend and mould various parts into special shapes almost effortlessly. They can either be welded, riveted or just bent into specific shapes as per the requirement of the job. One industry which depends largely on steel fabrications Sydney is the construction industry where there is huge demand for steel fabricated parts.
At Micah & Co., we work closely with our customers and deliver products which are tailored to suit their requirements. We are committed to the highest standards of customer service and quality workmanship. We understand that accurate lead times are extremely critical for your business and we strive to keep the lead times to a minimum. We have fully equipped facilities and a wide range of cutting equipments which allows immaculate steel fabrications Sydney made to the highest industry standards.
Basically there are two basic methods of Steel fabrications Sydney i.e. The integration method and the Electric Arc furnace method. In case of the integration method, the raw materials are heated up to a point where they melt and mix together. Most of the steel fabrications Sydney uses this method. The second method of the electric arc furnace uses recycled steel which is introduced to the furnace and melted. This molten steel is then cut, bent and given desired shape. There can be many other associated processes which are often associated with Steel fabrications Sydney like galvanizing, sand blasting and painting. Thanks to Steel fabrications Sydney, we have the liberty and flexibility to have various items made of strong and durable material, which definitely make things comfortable.

 

Tungsten Inert Gas (TIG) Welding

TIG Welding is one of the most popular welding method which uses a tungsten electrode along with an inert gas and a ceramic cup to weld metals together. Reactive materials like Magnesium and Aluminium can be welded together by TIG welding services. Welding services use a shielding gas which creates a clean weld and prevents oxidizing from occurring. TIG welding services are used both for high quality as well as for manual welding. The inert gas usually used for TIG welding services can be either argon, helium or their combination which can ensure a higher welding speed and better welding penetration.
Argon is preferred over other inert gases, because it provides better coverage during welding. TIG welding process can be used for a wide variety of materials, although the most popular materials are steel and aluminium. For welding heavy metals and in order to reinforce joints, a filler rod is used as a base metal during the welding process, which is usually made from the same materials. There are myriad types of joints designed for use with this type of welding services. The most popular are the lap joints, butt joints, corner and T-joints.

There are certain welding services which leaves behind a slag making the finished product look sloppy. The good thing about TIG welding services is that it leaves no slag and is a very clean method of welding, where the welder can focus on welding without worrying about the cleaning. One of the most popular advantage usually in favour of TIG welding services is the control it provides to the welder with respect to the precision and ease of use. The amperage and heat controls are easily managed using a foot mechanism. The superior control guarantees high quality welding job which is extremely necessary for intricate curves or designs.

Multifarious Advantages of Laser Cutters

Everything from metal to wood, foil and film can be cut effortlessly by laser cutters. Laser cutters guarantee cuts with perfection which doesn’t wear out easily. The tool uses a high energy beam of light to cut through materials. Metal fabricators use laser cutters to make high precision cuts in metals that won’t leave any debris after the process. The excess material either melts, vaporizes or blown away with high pressure jets. Laser cutters can be extremely effective, but it is highly important to adhere to safety norms associated with its use.

Because of the high precision cut offered by laser cutters, it can create engraved trophies, tags, models, metal patterns, stunning signs and many more. So, what makes laser cutter better than traditional blades ? Let’s discuss some of the benefits associated with the use of laser cutters:

  •  Flexibility : Laser cutters are extremely helpful in cutting through a variety of materials including metal, wood, film and leather. Moreover, laser cutters are flexible enough to accommodate myriad cutting tasks.
  •  Engravings: Laser cutters are also used for etching beautiful patterns on the surface of items.
  • Precision: Extremely precise, the laser cutters are guided by computer aided design software, allowing for high precision patterns and repeated use.
  •  High safety standards: Most of the laser cutters require minimal user interaction, thereby improving safety.
  •  Clean edges: High precision cuts offered by laser cutters produce a sharp and clean edge without frays.
  •  High productivity: Laser cutters are controlled by CAD software and are capable of cutting materials in bulk, piece after piece in succession. High repeatability without compromising on quality is one of the important benefits associated with laser cutters.

Micah & Co. provides laser cutting services to the highest standard at affordable pricing.

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